Capabilities
Six processes. One platform.
No black boxes.
Forge82 runs an APQP-based stage-gate pipeline familiar to any aerospace or automotive supply-chain lead — made visible and auditable by controlled production visibility and audit-ready traceability layers.
CNC Machining
±0.025 mm · 3-axis / 5-axis
Precision milling and turning for aerospace, defense, and industrial applications. We handle everything from aluminum prototypes to production-grade titanium and Inconel.
- Materials
- Al 6061/7075, SS 303/304/316, Ti Gr5, Inconel 718, Brass
- Surface Finish
- As-machined, bead blast, hard anodize, black oxide
- Max Envelope
- 800 × 500 × 400 mm
Injection Molding
50–1,000 ton · ±0.05 mm critical
Multi-cavity tooling with cleanroom capability. From rapid prototype molds to full production tooling across the complete resin spectrum.
- Materials
- ABS, PC, PA6/66, POM, PP, GF-reinforced grades
- Surface Finish
- SPI A1–D3, texture MT-11010 – MT-11040
- Max Envelope
- Up to 450 × 450 × 300 mm
Sheet Metal
Up to 25 mm · ±0.13 mm
Laser cut, form, weld, finish. Structural enclosures, brackets, panels, and custom assemblies with a full range of coatings.
- Materials
- CR/HR steel, SS 304/316, Al 5052, galvanized
- Surface Finish
- Powder coat, chromate, zinc plate, brushed
- Max Envelope
- 1500 × 1000 mm
3D Printing
SLS / DMLS / SLA · ±0.05 mm
Functional prototypes and end-use parts in engineering polymers and metals. Ideal for complex geometries and rapid iteration.
- Materials
- PA12, PA-GF, TPU, Tough Resin, AlSi10Mg, Ti64, 316L
- Surface Finish
- Bead blast, vapor smooth, dyed, machined critical
- Max Envelope
- 340 × 340 × 605 mm
PCB & Electronics
1–16 layer · IPC Class 2/3
Rigid, flex, and rigid-flex PCBs with full assembly capability. From prototype boards to production volumes.
- Materials
- FR-4, Rogers 4350B, polyimide flex
- Surface Finish
- ENIG, HASL-LF, OSP, immersion silver
- Max Envelope
- 450 × 450 mm
Assembly
Manual + Automated
Sub-assembly, full-system integration, testing, and packaging. Supply-chain management from factory floor to your dock.
- Materials
- Multi-process integration
- Surface Finish
- Custom per specification
- Max Envelope
- No limit
Quick Reference
| Process | Materials | Tolerance | Surface Finish | Max Envelope |
|---|---|---|---|---|
| CNC Machining | Al 6061/7075, SS 303/304/316, Ti Gr5, Inconel 718, Brass | ± 0.025 mm | As-machined, bead blast, hard anodize, black oxide | 800 × 500 × 400 mm |
| Sheet Metal | CR/HR steel, SS 304/316, Al 5052, galvanized | ± 0.13 mm | Powder coat, chromate, zinc plate, brushed | 1500 × 1000 mm |
| 3D Printing | PA12, PA-GF, TPU, AlSi10Mg, Ti64, 316L | ± 0.1 mm (SLS) / ± 0.05 mm (DMLS) | Bead blast, vapor smooth, dyed | 340 × 340 × 605 mm |
| Injection Molding | ABS, PC, PA6/66, POM, PP, GF grades | ± 0.05 mm (critical) | SPI A1–D3, texture MT-11010–MT-11040 | 450 × 450 × 300 mm |
| PCB & Assembly | FR-4, Rogers 4350B, polyimide flex, 1–16 layer | IPC Class 2 / Class 3 | ENIG, HASL-LF, OSP, immersion silver | 450 × 450 mm |
Manufacturing Pipeline
Six gates from RFQ to delivery. Every stage is tracked, auditable, and visible through our platform.
RFQ
Upload STEP / DXF / Gerber. Describe quantity and target lead time.
DFM / DFMA
Engineering review with your team. Cost drivers surfaced within 48 hours.
Quotation
Transparent NRE + unit price + traceable sourcing plan.
Prototype
Functional unit, same process, same materials, held in your hand.
EVT / DVT / PVT
Staged validation to spec. PFMEA, control plan, CAPA tracked end-to-end.
Mass Production
Controlled production visibility + audit-ready traceability on every lot until delivery.
Ready to get started?
Upload your files or describe your project. We respond with a DFM review and quote within 48 hours.